Machining Center
Product Overview
Industrial CNC machining centers engineered for continuous milling, drilling, boring, and rigid tapping of complex metal components. Built with a Meehanite cast iron bed, ribbed structural design, and linear roller guideways, these machines maintain structural stability and positional accuracy under high cutting loads. Configurations include 3-axis vertical, 4-axis rotary indexer integrated, and full 5-axis simultaneous machining centers tailored for aerospace, automotive, mold making, and general precision engineering. Manufactured in facilities operating under ISO 9001 quality management systems and CE-certified safety standards.
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5-Axis CNC Multi-Purpose Machining CenterEngineered with a high-rigidity structure and precision-grade components, this 5-axis vertical machining center delivers exceptional damping performance and superior accuracy for complex...read more -
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CNC 5-Axis Milling WorkstationThis 5-axis vertical machining center is engineered with a high-rigidity structure and premium precision components, delivering exceptional damping performance and impeccable accuracy for complex...read more -
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CNC 5-Axis Vertical Machining UnitEngineered with a high-rigidity structure and precision-engineered components, this 5-axis vertical machining center delivers exceptional damping performance and flawless accuracy for the most...read more -
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Large-Format Vertical Machining CenterThese high-speed vertical machining centers are engineered for the high-efficiency production of small to medium-sized components. The series prioritizes rapid spindle speeds, accelerated feed...read more -
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Precision Vertical Machining WorkstationThis high-precision vertical machining center is engineered for superior accuracy in milling, drilling, and boring operations. It is specifically designed for components with stringent dimensional...read more -
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High-Speed Drill-Mill Machining UnitThis High-Precision Drilling and Tapping Center is specifically engineered for processing components that require rigorous control over hole dimensions, positional tolerances, and threading...read more -
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High-Precision Drill-Tap StationThis High-Precision Drilling and Tapping Center is specifically engineered for the production of components requiring stringent control over hole dimensions, positional tolerances, and threading...read more -
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Rapid Tapping And Drilling CenterThis High-Speed Drilling & Tapping Center is engineered for the high-efficiency machining of small parts across the electronics, hardware, and precision component industries. Designed with a focus...read more
Key Features
High-Rigidity Bed Construction:
Structural castings utilize high-grade Meehanite iron (FC300/FCD500), subjected to annealing, thermal stress relief, and secondary vibration aging to eliminate internal residual stresses.
Direct-Drive Spindle Architecture:
Spindles are dynamically balanced to G1.0 grade, operating on high-precision ceramic hybrid bearings lubricated by oil-air systems to prevent thermal expansion at speeds up to 18,000 RPM.
Thermal Drift Compensation:
Spindle thermal sensors combined with controller algorithms monitor temperature fluctuations and automatically compensate for axis elongation, maintaining micron-level precision during multi-hour continuous machining.
Efficient Chip & Coolant Management:
Enclosures feature a dual screw-conveyor layout paired with a center-trough flushing system, preventing chip accumulation during high-removal-rate roughing operations in aluminum and steel.
Product Range
|
Series |
Model Configuration |
Primary Application |
Key Structural Advantage |
|
VMC Series |
3-Axis Vertical Machining Center |
Precision plates, housings, brackets, and mold cavities |
High acceleration, rapid tool change, compact footprint |
|
HMC Series |
Horizontal Machining Center with Pallet Changer |
High-volume batch production, heavy cast iron/steel parts |
Dual-pallet changer (APC), superior chip evacuation, deep pocket milling |
|
5AX Series |
5-Axis Simultaneous Machining Center |
Complex impellers, aerospace blades, turbine components |
Trunnion table design, minimal setup changes, high contouring accuracy |
Technical Specifications
Representative specifications for standard industrial-grade configurations (Custom travels and spindle options available).
|
Technical Parameter |
VMC-850 Standard |
HMC-500 Standard |
5AX-650 Standard |
Test Standard / Note |
|
X / Y / Z Axis Travel |
850 x 500 x 530 mm |
730 x 730 x 750 mm |
650 x 600 x 500 mm |
Laser interferometer calibrated |
|
Table Size |
1000 x 500 mm |
500 x 500 mm (Dual Pallet) |
Diameter 650 mm Rotary Tilt Table |
T-slot configuration / Load rated |
|
Max Table Load |
600 kg |
500 kg |
300 kg |
Uniform distributed load |
|
Spindle Taper & Speed |
BT40 / 12,000 RPM |
BT40 / 12,000 RPM (Direct Drive) |
HSK-A63 / 18,000 RPM |
Built-in motor spindle / Oil chiller cooled |
|
Spindle Power / Torque |
11 / 15 kW (70 Nm) |
15 / 18.5 kW (95 Nm) |
22 / 30 kW (120 Nm) |
S1 / S3 duty cycle ratings |
|
Rapid Traverse (X/Y/Z) |
48 / 48 / 36 m/min |
48 / 48 / 48 m/min |
40 / 40 / 30 m/min |
Roller type linear guideways |
|
Tool Magazine Capacity |
24 Tools (Arm-type ATC) |
40 Tools (Chain-type ATC) |
32 Tools (Drum/Matrix ATC) |
Random access, tool-to-tool 2.5s |
|
Positioning Accuracy |
Plus-minus 0.005 mm (Full travel) |
Plus-minus 0.004 mm (Full travel) |
Plus-minus 0.003 mm (Linear axes) |
ISO 230-2 standard inspected |
|
Repeatability |
Plus-minus 0.003 mm |
Plus-minus 0.0025 mm |
Plus-minus 0.002 mm |
ISO 230-2 standard inspected |
|
Controller System |
FANUC 0if-Plus / Siemens 828D |
FANUC 31i-B / Siemens 840D sl |
Heidenhain TNC640 / FANUC 31i-B5 |
Integrated PLC & digital servo drives |
Materials & Surface Finishes
The structural integrity of the machining center relies on metallurgical control and precision mechanical finishing:
Cast Iron Components:
Meehanite FC300 cast iron provides high damping capacity and resistance to cutting vibration. Hardness of slide ways is induction-hardened to HRC 50–55.
Linear Guideways & Ball Screws:
C3-grade precision preloaded double-nut ball screws (PFI/NSK) matched with roller linear guideways (Rexroth/THK) ensure zero backlash and high load stiffness.
Sheet Metal Enclosure:
Galvanized steel panels finished with electrostatic powder coating resist corrosion from water-based and synthetic cutting fluids.
Quality Control & Inspection
Every machining center undergoes strict geometric and dynamic verification prior to factory release, documented in a serialized inspection report supplied with the machine under our ISO 9001 quality assurance framework:
Laser Interferometer Calibration:
Axis positioning accuracy, pitch, yaw, and backlash are verified using Renishaw laser interferometers across full travels [Factory Inspection Photo: Laser Interferometer Calibration].
Ballbar Circular Test:
Dynamic contouring performance and servo mismatch are tested using Renishaw QC20-W wireless ballbar systems at feed rates up to 5,000 mm/min.
Spindle Runout Testing:
Dynamic runout measured at the spindle nose is kept within 0.002 mm using precision test bars and capacitance probes.
72-Hour Burn-In Test:
Spindles run continuously at 80% maximum RPM for 72 hours under thermal load monitoring to verify bearing stability and thermal equilibrium.
Applications
Aerospace Components:
High-speed milling of aluminum structural ribs, titanium landing gear brackets, and inconel turbine casings requiring rigid contouring.
01
Automotive Powertrain:
Continuous face milling and deep boring of engine cylinder blocks, transmission housings, and electric vehicle (EV) motor stators.
02
Precision Mold & Die:
High-feed roughing and fine contour finishing of injection molds (P20, H13, 718H hardened steels up to HRC 52) using CAM-optimized toolpaths.
03
Medical Devices:
Multi-axis machining of orthopedic implants, bone plates, and surgical stainless steel/cobalt-chrome components.
04
Custom Manufacturing Process
Procurement and manufacturing execution follow a structured engineering workflow:
Workpiece & Process Evaluation: Engineering review of customer CAD models, material specifications, cycle time targets, and tolerance requirements.
Machine Configuration Finalization: Selection of spindle torque curve, ATC capacity, coolant through-spindle (CTS) pressure (30 bar to 70 bar), and probing packages (Renishaw OMP60 / NC4).
Assembly & Alignment: Climate-controlled assembly cleanroom for spindle installation, scraper-fitting of sliding surfaces, and laser alignment of linear axes [Factory Production Photo: Climate-Controlled Cleanroom Assembly].
Machining Test & Sample Run: Factory Acceptance Test (FAT) utilizing customer sample parts or standardized test pieces (NAS 979 test cut for surface finish and geometric tolerance).
Crate & Export Logistics: Vacuum foil sealing, desiccant packing, anti-rust preservation, and secure container lashing meeting ISPM 15 fumigation standards.
Technical Support & After-Sales Service
Commissioning & Training:
On-site installation, leveling, geometry re-verification, and operator/programmer training conducted by certified field service engineers.
Spare Parts Availability:
Critical wear components (spindle cartridges, tool grippers, servo drives, ball screw bearings) stocked in regional hubs for dispatch within 24 hours.
Remote Diagnostic Support:
Ethernet-enabled CNC controllers allow authorized technicians to securely log in, analyze alarm logs, adjust servo parameters, and troubleshoot PLC ladder logic remotely.
Preventive Maintenance Programs:
Scheduled inspection checklists covering backlash compensation, way lube pressure checks, hydraulic unit filters, and chiller fluid replacement.
FAQ
Request a Quote
To obtain an accurate technical proposal and commercial quotation for your machining project, please provide the following details to our engineering sales team:
Workpiece Information: Material grade (e.g., Al 7075, Ti-6Al-4V, SKD11), maximum dimensions, and drawing file (STEP/IGES format if available).
Process Requirements: Required operations (milling, boring, rigid tapping, contouring), surface finish (Ra value), and dimensional tolerances (IT grade).
Production Volume: Batch sizes, expected cycle time, and annual volume.
Machine Preferences: Desired table travel, spindle taper/RPM, controller brand preference (FANUC/Siemens/Heidenhain), and optional accessories (e.g., 4th axis rotary table, tool setter, coolant through spindle).
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