◆ YK3180 CNC Gear Hobbing Machine (Customizable Machine Tool)
◆ Product Introduction
YK3180 is a 5-axis 4-linkage CNC vertical gear hobbing machine. As a professional vertical gear hobbing machine, it is mainly used for machining spur and helical cylindrical gears with module ≤10mm, and can also machine worm wheels by radial method. This vertical gear hobbing machine is especially suitable for machining spur gears, helical gears and worm wheels.
◆ Product Structure Diagram
◆Appearance dimension drawing
◆ Technical Parameters
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NO. |
Item |
Sub-item |
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1 |
Machining Parameters |
Table Diameter |
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2 |
Max. Workpiece Diameter |
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3 |
Max. Machining Module |
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4 |
Max. Machining Helix Angle |
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5 |
Max. Machining Length (Z-axis Travel) |
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6 |
Min. Center Height from Table to Hob |
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7 |
Max. Table Speed |
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8 |
Distance Range (Outer Support End Face to Table) |
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9 |
Hob Parameters |
Max. Tool Mounting Diameter*Length |
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10 |
Max. Hob Shifting Stroke |
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11 |
Tool Spindle Taper |
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12 |
Distance Between Tool Spindle Axis & Table Axis |
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13 |
Hob Speed Grade |
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14 |
Hob Speed Range |
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15 |
Axial Feed Grade |
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16 |
Axial Feed Range |
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17 |
Others |
Total Power |
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18 |
Overall Dimensions (LWH) |
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19 |
Total Weight |
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20 |
Function |
Control Mode |
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21 |
Transmission Mode |
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22 |
Differential Mode |
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23 |
Lubrication Mode |
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24 |
Hob Material |
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25 |
Cutting Cooling |
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26 |
Sheet Metal |
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27 |
Machined Gear Type |
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28 |
Configuration |
Control System |
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29 |
(C-axis) High-precision Servo Motor for Hob Axis |
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30 |
(B-axis) High-precision Servo Motor for Workpiece Axis |
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31 |
X-axis High-precision Servo Motor |
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32 |
Z-axis High-precision Servo Motor |
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33 |
(Y-axis) High-precision Servo Motor for Shifting Axis |
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34 |
Ball Screw |
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35 |
Worm Gear & Worm |
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36 |
Hob Arbors |
◆ Assembly Process Control
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NO. |
Process |
Advantages |
Image |
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1 |
Scraping of Contact Surfaces Between Components |
1. Scraping improves surface flatness, contact quality and contact density, and hardens the surface for better wear resistance.2. Surface quality is evaluated by contact points per unit area, with a standard of 12-16 points/25×25mm. |
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2 |
Laser Interferometer Inspection |
Analyzes dynamic characteristics of ball screws, response of drive systems and dynamic performance of guide rails with high precision and efficiency, providing data for machine error correction. |
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3 |
Ball Screw Transmission Assembly |
Parallelism between ball screw and guide rail is adjusted by grinding screw nut seats, with a control requirement of 0.01mm/300mm. |
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4 |
Spindle Assembly |
Assembled in a constant-temperature workshop to ensure precision and quality. Spindles are tested for abnormal noise and temperature rise before installation. |
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5 |
Gear Precision Inspection by Gear Measuring Instrument |
Measures and evaluates gear precision indexes (profile deviation, helix deviation, pitch deviation, radial runout, etc.) in accordance with GB/T10095-2001 (equivalent to ISO1328:1997). |
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NO. |
Process |
Advantages |
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◆ Function Introduction
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Category |
NO. |
Component |
Function |
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Mechanical Part |
1 |
Hob Axis |
Speed: 0-600r/min, stepless speed regulation. |
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2 |
Workpiece Axis (Table) |
Driven by double-thread worm gear and worm, reduced by servo motor with gear differential; speed: 0-30r/min, stepless speed change. |
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3 |
Guide Rail |
Hard rail type, driven by ball screw. |
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4 |
Tailstock |
Hydraulic type, adjustable pressure. |
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5 |
Hydraulic Power Unit |
Separate hydraulic and cooling circulation systems to avoid mixing. |
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6 |
Lubrication System |
Automatic centralized timing & quantitative lubrication with fault alarm; automatic lubrication on startup. |
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7 |
Chip Removal |
Automatic chip conveyor. |
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Electrical Part |
1 |
System |
KND K1000TF1i customized system, supports spur gear, helical gear and worm wheel machining; menu-based operation, reliable and easy to learn. |
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2 |
Servo Motor |
KND |
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3 |
Axis Number |
5-axis 4-linkage |
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4 |
Gearbox |
Electronic Gearbox |
◆ Standard Configuration
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NO. |
Name |
Manufacturer |
Image |
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1 |
Screw |
Jiangsu Qijian |
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2 |
Bearing |
Luoyang Bearing Research Institute (ZYS) |
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3 |
Spindle |
Yuhuan Liyang |
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4 |
System |
KND |
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5 |
Motor |
KND |
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7 |
Hob Arbor |
Cixi Gutang Lihe |
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8 |
Hydraulic Power Unit |
Anhui Qingli |
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9 |
Worm Gear & Worm |
Chongqing Qidayuan / Changzhou Milaigu |
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◆ Application Fields
Automotive Industry:
Machining gears for automotive transmission systems.
Motorcycle & Power Tool
01
Manufacturing:
Production of gear components for motorcycles and power tools.
02
Reducer Manufacturing:
Gear machining for reducers to improve transmission efficiency.
03
Instrument Manufacturing:
Precision gear components for measuring instruments.
04
Other Machinery Manufacturing:
All kinds of mechanical equipment requiring high-precision gears.
05
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Finished Product Display |
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Copper Worm Wheel |
Sprocket |
Spline Shaft |
Gear |
◆Loading & Unloading
The equipment can be loaded/unloaded by forklift or crane to meet different customer needs.
Forklift Loading Position
Crane Lifting Diagram
◆ Company Service
Pre-sales Service:
We manufacture machine tools and provide complete cutting technology solutions. We offer you all-round services including equipment selection, process planning, tooling and cutting tools, and processing automatic line layout.
After-sales Service:
Adhering to the principle of customer first, we answer customers' questions and respond to after-sales issues 24 hours a day. For after-sales problems that cannot be resolved over the phone, we will inform customers of the arrival time within 24 hours.
◆ Certificate
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