◆ Product Overview
The High-Precision Grinding Machine series features advanced CNC single-surface and double-disc models, specifically engineered for the precision finishing of end faces and dual sides of metal and non-metal components. Built on a modular design philosophy, these machines integrate a high-rigidity structure with a closed-loop CNC control system to deliver consistent, micron-level accuracy during high-volume, long-term operations.
This series is the ideal solution for batch production in demanding industries, including automotive, aerospace, electronics, and precision engineering.
◆ Core Features
1. High-Rigidity Structure for Maximum Stability
The machine bed and columns are constructed from premium-grade castings subjected to stress-relief aging processes. This minimizes vibration and thermal deformation. A reinforced internal rib structure further enhances overall rigidity, ensuring the equipment maintains exceptional accuracy even under continuous heavy-duty cycles.
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2. Precision Grinding Control System
Equipped with a specialized CNC grinding interface, the system provides meticulous control over wheel feed, table movement, and spindle speeds.
Simultaneous Double-Sided Processing: The double-disc configuration allows for the simultaneous grinding of both sides.
Superior Tolerances: Provides industry-leading control over thickness variation, flatness, and parallelism to meet the most stringent component specifications.
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3. High Efficiency & Material Versatility
Combining a high-speed grinding head with optimized processing workflows significantly reduces cycle times. The rotary table and dual-station configuration support seamless batch production.
Compatible Materials: Steel, cast iron, carbide, ceramics, and more.
Typical Workpieces: Discs, rings, plates, and other flat structural components.
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4. Reliability and User-Centric Design
Engineered for longevity and ease of use, the machines include:
Automatic centralized lubrication systems.
Advanced grinding fluid circulation and multi-stage filtration.
High-precision bearings and guideways for smooth motion and reduced failure rates.
An intuitive operator interface designed to enhance both workflow efficiency and operational safety.
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5. Flexible Customization
We offer tailored solutions to meet specific production requirements, including:
Customized fixtures and specialized grinding parameters.
Fully automated integration with robotic loading/unloading systems.
Adjustable machine layouts and aesthetics to fit existing production lines.
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◆ Key Technical Parameters
▼ Machining Accuracy
Single-surface thickness tolerance: ≤ 0.015mm
Double-disc thickness tolerance: ≤ 0.008mm
Spindle radial runout: ≤ 0.002mm
▼ Processing Range
Max Workpiece Diameter: φ330mm
Workpiece Height: 3–30mm (Single); 4–10mm (Double-disc)
▼ Spindle Performance
Max Grinding Head Speed: 2000 rpm
Table Speed: Fully adjustable
▼ Power & Weight
Grinding Head Motor: 15kW
Net Weight: 4 tons (Single-surface) / 6 tons (Double-disc)
▼ Control Accuracy
Repeat Positioning Accuracy: ≤ 0.01mm
Minimum Feed Increment: Micron-level
◆ Application Fields
- Automotive: Clutch plates, brake discs, synchronizer rings.
- Aerospace: Turbine discs, compressor components, structural parts.
- Precision Machinery: Mold plates, guide rails, high-precision measuring tools.
- Hydraulics & Electronics: Pump/valve bodies, ceramic substrates, semiconductor wafers.
- Medical Devices: Artificial joints, precision surgical instruments.
◆ Customization & Support Services
Process Development:
Specialized grinding parameter optimization based on material properties and tolerance needs.
Automation Integration:
Integration of robotic arms and conveying systems for "lights-out" manufacturing.
Functional Upgrades:
Optional online measurement, automatic wheel dressing, and precision temperature control systems.
Fixture Design:
Custom-engineered clamping solutions to prevent part deformation.
◆ Service Commitment
Pre-sales:
Comprehensive support including equipment selection, process planning, and layout design.
After-sales:
24-hour technical response; on-site support within 24 hours if remote diagnostics are insufficient.
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